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Writer's pictureElan Silver

From Design to Function: How We Craft Custom Orthotics

When it comes to foot pain, one size doesn’t fit all. At Silver Podiatry, we’ve witnessed how transformative custom orthotics can be—not just for your feet, but for your overall well-being. So, what sets our orthotics apart?

This is a slightly longer Blog as it explores the process that we go through from diagnosis to orthosis!

We make them ourselves, onsite. If you need them on the same day, we’ve got you covered.

And not only are they crafted with precision and care, but they’re also certified by the Therapeutic Goods Administration (TGA). Let’s take you behind the scenes to see how we design and create orthotics that work as hard as you do.
TGA approved and Inner Arch logo
Inner Arch Orthotics are TGA approved

Step 1: The Biomechanical Assessment

Every great solution starts with understanding the problem, which is why we begin with a thorough biomechanical assessment.
  • We observe how your feet move during walking, standing, and even running.
  • We examine where your feet are, where they need to be, and how to get them there.
  • By listening to your story and applying our expertise in biomechanics, we analyze your foot structure, gait patterns, and alignment.
By identifying the root cause of your discomfort, we ensure your orthotics are designed for maximum effectiveness.
Measuring the angle of the ankle

Step 2: Precision Measurements

No two feet are the same, so why settle for off-the-shelf solutions (which assume they are)?
  • We take precise molds or 3D scans of your feet, capturing every contour and curve.
  • This data forms the foundation of your custom orthotics, ensuring a snug and comfortable fit that addresses your unique needs.
  • Our orthotics are truly tailored to your feet.
This is where science meets craftsmanship.

 

Laser scanner for custom 3d orthotics
Capturing a happy snap of your feet

Step 3: Orthotic Design

Here’s where the magic happens. Using your assessment data and measurements, we design orthotics tailored specifically for you. Whether you’re an athlete, a busy professional, or someone who just wants to move without pain, we select materials to suit your lifestyle.
Gone are the days of hard, uncomfortable orthotics. Instead, we use cutting-edge materials like:
  • EVA (Ethylene-Vinyl Acetate):
    • Lightweight and easy to modify, making it ideal for adjustments over time.
    • Excellent cushioning to reduce impact forces during walking or running.
  • TPU (Thermoplastic Polyurethane):
    • A high-tech material used in 3D printing, offering pinpoint precision and the ability to vary density within the orthotic.
    • Firmer support where it’s needed, softer areas for comfort.
    • Available in a variety of colors for a personal touch!
Adjustments are tailored to specific conditions—extra cushioning for heel pain, reinforcements for flat feet, or anything in between.
Our orthotics are durable, effective, and TGA-approved, so you can trust they meet the highest standards of safety and quality.

 

Picture of 3D orthotic design
Orthotic Topography

Step 4: Trial and Fit

Once your orthotics are ready, it’s time to put them to the test.
  • We ensure the fit is perfect, making any necessary adjustments to maximize comfort and performance.
  • Your feedback is essential—it’s a collaborative process to ensure your orthotics feel and function just as they should.
Custom isn’t just a label; it’s a promise.

 

Inner Arch Orthotic Designs
Inner Arch Orthotic Designs

Step 5: Long-Term Benefits and Follow-Up

Orthotics aren’t just about immediate relief—they’re an investment in your future health.
  • Over time, they can reduce pain, improve mobility, and prevent further issues in your feet, ankles, and knees.
  • Regular follow-ups ensure your orthotics remain effective and can be adapted as your needs evolve.
As your feet change, so should your orthotics.

 



Conclusion

Crafting custom orthotics isn’t just about making insoles—it’s about helping people move better and feel better. At Silver Podiatry, we combine science, skill, and a deep understanding of biomechanics to create orthotics as unique as you are.
If foot pain is holding you back, let us help you step into a more comfortable future. Book a consultation today—we’ll take care of the rest!



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